Njengethuluzi elijwayelekile lokucubungula imicu yangaphakathi, ompompi bangahlukaniswa abatholi be-groove e-Spiral Groove, ompompi bokufaka emaphethelweni, ompompi banamaphaphu ompompi ngokwezinkomo zabo, futhi bangahlukaniswa ompompi bezandla ngokwemvelo yokusebenzisa. Ahlukaniswe ompompi we-metric, american, kanye ne-Imperial. Ngabe ujwayele bonke?
01 Thepha Ukuhlukaniswa
(1) Ukusika ompompi
1) Thepha Ofve Umbozi Oqondile: Isetshenziselwa ukucubungula kwezimbobo nezimbobo ezingaboni, ama-iron chips akhona empompini, ikhwalithi yentambo ecubunguliwe ayiphezulu, futhi isetshenziswa kakhulu ukucubungula izinto ze-chip ezimfushane, njll.
2) I-Spiral Groove Tap: Isetshenziselwa ukucubungula umgodi ongaboni ngokujula kwembobo ngaphansi noma okulingana ne-3D, ukugcwaliswa kwensimbi kukhishwe eceleni kwe-groove evunguzayo, futhi ikhwalithi ephezulu yentambo iphakeme.
I-10 ~ 20 ° helix angle kampompi ingacubungula ukujula kwentambo ngaphansi noma ilingana ne-2D;
I-28 ~ 40 ° Helix Angle Thepha ingacubungula ukujula kwentambo ngaphansi noma ilingana ne-3D;
I-50 ° helix Angle Tap ingacubungula ukujula kwentambo ngaphansi noma ilingana ne-3.5D (Isimo Sokusebenza Esikhethekile 4D).
Kwezinye izimo (izinto ezinzima, iphimbo elikhulu, njll.), Ukuze uthole amandla ama-Tip Tip Tip angcono, ithempeli elibi le-Helical lisetshenziselwa umshini ngokusebenzisa izimbobo.
3) Thinta Point Thepha: Imvamisa esetshenziselwa izimbobo kuphela, isilinganiso sobude-ububanzi singafinyelela i-3D ~ 3.5D, ama-Torque we-Iron akhishwe phansi, ikhwalithi yokusika incane, futhi ikhwalithi ephezulu yentambo ye-angle iphakeme noma i-apex tap.
Lapho usika, kuyadingeka ukuqinisekisa ukuthi zonke izingxenye zokusika ziyangena, uma kungenjalo izinyo lezinyo zizokwenzeka.
(2) Thepha Extroxsion
Ingasetshenziselwa ukucutshungulwa kwezimbobo nezimbobo eziyimpumputhe, futhi ukwakheka kwamazinyo kwakhiwa ngokuguquguquka kwepulasitiki kwezinto ezibonakalayo, ezingasetshenziselwa kuphela ukucubungula izinto zepulasitiki.
Izici zalo eziphambili:
1) Sebenzisa i-deformation yepulasitiki yokwenza umsebenzi wokusebenza ukucubungula intambo;
2) Indawo ephambana nengxenye kampompi inkulu, amandla aphezulu, futhi akulula ukuphula;
3) Isivinini sokusika singaphezulu kunaleso sokusika ompompi, futhi umkhiqizo uphinde wandiswa ngokufanele;
4) Ngenxa yenqubo yokukhishwa okubandayo, izakhiwo zemishini zentambo ecutshunguliwe zithuthukiswa, ubuqili buphezulu buphakeme, futhi amandla entambo, ukumelana nokudla nokuntulwa kokugqwala kwathuthukiswa;
5) Chplipress Machining.
Ukushiyeka kwalo yile:
1) angasetshenziswa kuphela ukucubungula izinto zepulasitiki;
2) Izindleko zokukhiqiza ziphezulu.
Kunamafomu amabili ezakhiwo:
1) Ompompi be-extrusion ngaphandle kwama-grooves amafutha basetshenziselwa kuphela ukufakwa kwemishini okuthe mpo kwezimbobo ezingaboni;
2) Ompompi be-extrusion nge-amafutha ama-grooves balungele zonke izimo zokusebenza, kepha imvamisa ompompi obuncane abaklami ama-grooves kawoyela ngenxa yobunzima bokukhiqiza ngenxa yokukhiqiza ubunzima.
(1) ubukhulu
1) Ubude Bokuphela: Naka ezinye izimo zokusebenza ezidinga ukwanda okukhethekile
2) Ubude beSlot: Dlula
3) Shank: Njengamanje, amazinga ajwayelekile we-shank yi-DIN (371/374/376), ANSI, JIS, ISO, njll. Lapho ukhetha, unake ubudlelwano obufanayo ne-taps shunk
(2) Ingxenye
1) Ukunemba: Kukhethwe yi-Thread Card ejwayelekile. Izinga le-metric lintso1 / 2/3 level lilingana neleveli kazwelonke ye-H1 / 2/3, kepha kuyadingeka ukunaka amazinga okulawulwa kwangaphakathi womenzi.
2) Ukusika empompini: Ingxenye yokusika yompompi yakha ingxenye yephethini ehleliwe. Ngokuvamile, ukuphupha okukude isikhathi eside, okungcono impilo yompompi.
3) Amazinyo Okulungisa: Idlala indima yokulungiswa kanye nokulungiswa, ikakhulukazi ngesimo esingazinzile sohlelo lokushaya, amazinyo okulungiswa okwengeziwe, ukukhula okukhulu.
(3) imisele ye-chip
1. I-GROOVE TYPE: Ithinta ukwakheka nokwenziwa kokuhlungwa kwensimbi, okuvame ukuba yimfihlo yangaphakathi yomenzi ngamunye.
2. I-bacle angle kanye ne-angle yokusiza: Lapho uthepha kukhuphuka, uthepha buba bukhali, obunganciphisa kakhulu ukumelana nokusika, kepha amandla okuqina izinyo kuncipha, futhi amandla okusiza yi-angle yokusiza.
3. Inani lama-grooves: Inani lama-grooves akhuphuka futhi inani lamaphethelo wokusika liyanda, elingathuthukisa ngempumelelo impilo yompompi; Kepha kuzocindezela isikhala sokususa i-chip, okungalungile ngokususwa kwe-chip.
I-03 Thepha Indwangu Nokuhlanganisa
(1) okubonakalayo kompompi
1) Insimbi Yensimbi: Isetshenziselwa kakhulu ama-Accur Taps wesandla, okungajwayelekile njengamanje.
2) I-COBALT-Free-Speed Speed High-speed: Okwamanje, isetshenziswa kabanzi njenge-Tap Material, njenge-M2 (w6mo5cr4v2, 6542), m3, njll.
3) I-Cobalt-equkethe i-speed ephezulu yensimbi: esetshenziswa kabanzi njengezinto zompopha, njenge-M35, M42, njll., Ikhodi yokumaka yi-HSS-e.
4) I-Powter Metallurgy Speent High-speed ensimbi: isetshenziswa njengento ephezulu yokuthenga nge-tap, ukusebenza kwenziwa ngcono kakhulu uma kuqhathaniswa nalokhu okungenhla. Izindlela zokuqamba zomenzi ngamunye zihlukile futhi, futhi ikhodi yokumaka yi-HSS-e-PM.
I-5) Izinsizakusebenza ze-carbide ezifakwe ngocingo
Ompompi bathembele kakhulu ezintweni zokwakha, futhi ukukhethwa kwezinto ezinhle kungabe ngcono kakhulu amapharamitha ahlelekile ompompi, abenze balungele ukusebenza kahle kanye nezimo zokusebenza okuphezulu, futhi ngasikhathi sinye babe nempilo yenkonzo ephezulu. Njengamanje, abakhiqizi abakhulu bempompi banamafektri abo ezibonakalayo noma amafomula ezibonakalayo. Ngasikhathi sinye, ngenxa yezinkinga zemithombo ye-cobalt kanye namanani, ama-special aphezulu aphezulu aphezulu aphezulu aphezulu aphumelele.
(2) Ukuhlanganiswa kompompi
1) I-Steam Oxidation: Impopha ibekwa ku-highter-lamanzi lokushisa lamanzi ukwakha i-ongide ifilimu ebusweni, eline-adsorption enhle kuya kokuphola, kunganciphisa ukungqubuzana, futhi kuvikele empompini. Ilungele insimbi emnene.
2) Ukwelashwa kwe-nitriding: Ingaphezulu lempompi lihlala i-nitrided ukwakha ungqimba oluqinile lwe-varder, olufanele i-iron maching iron, cast aluminium nezinye izinto ezinokugqokwa kwamathuluzi okuhle.
3) Steam + Nitriding: Hlanganisa izinzuzo zalezi zimbili ezingenhla.
4) I-TINC: I-Golden Yellow Coating, ngobulukhuni obuhle bokugcoba nokuthambisa, kanye nokunamathela okuhle, kufanelekile ukucubungula izinto eziningi.
I-5) I-Ticn: Ukuhlanganiswa okuluhlaza okwesibhakabhaka okuluhlaza okwesibhakabhaka nobulukhuni be-3000hV kanye nokuphikiswa ukushisa kuka-400 ° C.
6) I-Tin + Ticn: Ukuhlanganiswa okuphuzi okumnyama, okunobulukhuni obuhle kakhulu kanye nokugcoba, okulungele ukucubungula izinto eziningi.
7) I-Tialn: I-Blue-Grey Coating, Hardness 3300HV, ukumelana nokushisa okufika ku-900 ° C, kungasetshenziselwa imishini esheshayo.
8) Crn: I-Silver-Grey Coating, ukusebenza okuhle kakhulu, okusetshenziselwa ikakhulukazi ukucubungula izinsimbi ezingezona ezi-Ferrous.
Ithonya lokuhlanganiswa kwempompo lapho esebenza ngokusobala lusobala kakhulu, kepha njengamanje, iningi labakhiqizi kanye nabakhiqizi abanama coating bambisana nomunye ukutadisha omunye komunye ukuze batadishe abakhethekile.
Izakhi ze-04 ezithinta ukushaya
(1) Ukushaya imishini
1) Ithuluzi lomshini: Lingahlukaniswa ngezindlela eziqonde mpo nasezivundlile. Ngokuthepha, ukucubungula okuqondile kungcono kunokucutshungulwa okuvundlile. Lapho ukupholisa kwangaphandle kwenziwa ekusebenzeni okuvundlile, kuyadingeka ukubheka ukuthi ukupholisa kwanele yini.
2) Ukushaya umnikazi wamathuluzi: Kunconywa ukusebenzisa umnikazi wamathuluzi okhethekile wokushaya ngethepha. Ithuluzi lomshini liqinile futhi lizinzile, futhi kukhethwa umnikazi wamathuluzi wamathuluzi wokuvumelanisa. Ngokuphambene nalokho, umnikazi wamathuluzi oguqukayo onesinxephezelo se-axial / radial kufanele asetshenziswe ngangokunokwenzeka. . Ngaphandle komompompi omncane obude (
(2) Izisebenzi zokusebenza
1) Okubonakalayo nobulukhuni bendawo yokusebenza: Ubulukhuni bezinto zokwenza umsebenzi we-workpiece kufanele bube umfaniswano, futhi ngokuvamile akunconywa ukusebenzisa kampompi ukucubungula izindawo zokusebenza ezidlula i-HRC42.
2) Ukushaya umgodi ophansi: isakhiwo esingezansi hole, khetha i-drill bit efanelekile; ukunemba kosayizi ongezansi; phansi hole umgodi wekhwalithi.
(3) Ukusebenza kwamapharamitha
1) Ijubane elijikelezayo: Isisekelo sejubane lokujikeleza elinikeziwe uhlobo lompopha, izinto ezibonakalayo, impahla ezocubungulwa kanye nobulukhuni, ikhwalithi yokushaya kwemishini, njll.
Imvamisa ekhethwe ngokuya ngamapharamitha anikezwe ngumenzi wethepha, ijubane kufanele lincishiswe ngaphansi kwale mibandela elandelayo:
- Ukuqina komshini okumpofu; ukugijima okukhulu kwempompo; ukupholisa okunganele;
- Izinto ezingalingani noma ubunzima endaweni yokushaya, njengejoyina yomthengisi;
- Impopha inyuke, noma induku yokwandiswa iyasetshenziswa;
- Recumbent Plus, ngaphandle kokupholisa;
- Ukusebenza ngesandla, njenge-Bentch Drill, i-Radial Drill, njll;
2) Okuphakelayo: ukushaya okuqinile, okuphakelayo = 1 intambo yokuphamba / inguquko.
Endabeni yokuthepha okuguquguqukayo nokuguquguquka kwesinxephezelo esanele:
Okuphakelayo = (0.95-0.98) Pitches / IsAm.
Amathiphu we-05 wokukhethwa kompompi
(1) ukubekezelela ompompi wamabanga ahlukile okunemba
Isisekelo sokukhetha: Ibanga lokunemba lompompi alikwazi ukukhethwa futhi linqunywe kuphela ngokuya ngebanga lokunemba lentambo elibhalwe phansi
1) okubonakalayo nobulukhuni bokwenza umsebenzi wokusebenza kusetshenzwe;
2) Ukushaya imishini yokushaya (njengezimo zamathuluzi womshini, abanikazi bamathuluzi wokubopha, izindandatho zokupholisa, njll.);
3) Ukunemba nephutha lokukhiqiza lompompi uqobo.
Isibonelo, lapho ucubungula imicu ye-6H, lapho ucubungula izingxenye zensimbi, ama-6h okunemba okunengqondo angasetshenziswa; Lapho kucutshungulwa i-iron iron iron, ngoba ububanzi obuphakathi kwezimpondo bugqoka ngokushesha kanye nokunwetshwa kwezimbobo zesikulufa kuncane, kungcono ukusebenzisa ompompi bokunemba kwe-6hx. Thepha, impilo izoba ngcono.
Inothi ngokunemba ompompi baseJapan:
1) I-osg yokusika i-OSG isebenzisa uhlelo lwe-oh ngokunemba, oluhlukile kwi-ISO Standard. Uhlelo oh lwe-Precision luphoqa ububanzi beqembu lonke lokubekezelela ukuqala kusuka emngceleni ophansi kakhulu, futhi njalo nge-0.02mm lisetshenziswa njengebanga elinembile, elibizwa ngokuthi yi-OH1, oh2, oH3, njll;
2) I-OSG ye-Extresion OSG isebenzisa uhlelo lokunemba lweRR. Uhlelo lokunemba lweRir luphoqa ububanzi be-band yokubekezelela ukuqala kusuka emkhawulweni ophansi, futhi i-0.012mm ngayinye isetshenziswa njengezinga lokunemba, iRH2, RH2, njll.
Ngakho-ke, lapho usebenzisa i-ISO Precision TAPS ukufakazela ompompi ngokunemba, akunakucatshangelwa nje ukuthi i-6h icishe ilingane ne-OH3 noma OH4 grade. Kudinga ukunqunywa ngokuguqulwa, noma ngokwesimo sangempela sekhasimende.
(2) Ubukhulu bempompi
1) Abasetshenziswa kakhulu yi-DIN, ANSI, ISO, JIS, njll;
2) Kuvunyelwe ukuthi ukhethe ubude obufanele bonke, ubude be-blade nosayizi we-shank ngokuya ngezidingo ezahlukahlukene zokucubungula amakhasimende noma izimo ezikhona;
3) ukuphazanyiswa ngesikhathi sokucutshungulwa;
(3) Izinto eziyisisekelo eziyisisekelo zokukhethwa kompompi
1) Uhlobo lwentambo yokucubungula, metric, inch, american, njll;
2) Uhlobo lomgodi ophansi wentambo, ngomgodi noma umgodi ongaboni;
3) okubonakalayo nobulukhuni bendawo yokusebenza ukuze kucutshungulwe;
4) Ukujula kwentambo ephelele yomsebenzi wokusebenza kanye nokujula komgodi ongezansi;
5) ukunemba okudingekayo kwentambo ye-workpiece;
6) Izinga lemishini kampompi
Isikhathi sePosi: Jul-20-2022
