Emhlabeni wokwenza imishini nokugaya, kunamathuluzi ahlukahlukene atholakalayo ukuhlangabezana nezidingo nezidingo ezahlukene. Elinye ithuluzi elinjalo i-fillet mill ekhoneni, eyaziwa nangokuthi i-round nose end mill noma i-radius end mill. Lawa mathuluzi ahlukahlukene adlala indima ebalulekile ekuzuzeni ukunemba nokunemba emisebenzini yokugaya. Kule bhulogi, sizoxoxa ngokubaluleka kwezigayo ze-fillet ekhoneni kanye nezicelo zabo ezihlukahlukene.
Abasiki bokugaya bakhonayakhelwe ngokukhethekile ukudala amakhona ayindilinga noma imiphetho ezintweni zokusebenza. Lawa mathuluzi avame ukusetshenziswa ezimbonini ezifana ne-aerospace, ezezimoto nezokukhiqiza lapho ukunemba kubaluleke khona. Ngejiyomethri yabo eyingqayizivele kanye nomkhawulo wokusika, basusa kalula izinto ezivela emakhoneni abukhali futhi bakhe imiphetho ebushelelezi, eyindilinga.
Enye yezinzuzo ezibalulekile zabasiki be-corn fillet milling yikhono labo lokunciphisa ukugxila kwengcindezi. Amakhona acijile angaba izindawo zokugxilisa ingcindezi, okuholela ekutheni kube nezindawo ezibuthakathaka kucezu lokusebenza. Ngokusebenzisa i-rounding cutter, lawa maphuzu okugxilisa ingqondo angaqedwa, okuholela engxenyeni eqinile, ehlala isikhathi eside.
Enye inzuzo enkulu yabasiki be-radius ekhoneni yikhono labo lokuthuthukisa ubuhle. Amakhona ayindilinga awagcini nje ngokuthuthukisa ukubukeka okuphelele kwe-workpiece, kodwa futhi enza ukusebenza kuphephe. Amaphethelo acijile angaba yingozi, ikakhulukazi ezinhlelweni lapho u-opharetha engase ahlangane nocezu lokusebenza. Ngokuzungeza amakhona, ingozi yokulimala ingancishiswa kakhulu.
Ngaphezu kwalokho, abasiki be-radius ekhoneni nabo basiza ukuthuthukisa ukusebenza kwe-workpiece. Amakhona ayindilinga asiza ekunciphiseni ukungqubuzana nokuguga, ikakhulukazi ezingxenyeni ezihambayo. Lokhu kubaluleke kakhulu ezinhlelweni zokusebenza lapho izingxenye zingaphansi kokunyakaza okuphindaphindiwe noma ukuthintana. Ngokuhlanganisa amakhona ayindilinga, impilo nokusebenza kwalezi zingxenye kungathuthukiswa kakhulu.
Manje njengoba sesikuqonda ukubaluleka nezinzuzo zezigayo ze-fillet, ake sihlole ezinye izinhlelo zokusebenza lawa mathuluzi ahamba phambili kuzo.
1. Ukudalwa kwe-Fillet: Enye yezinto eziyinhloko ezisetshenziswa umshini wokugaya i-fillet ukwakha ama-fillet emaphethelweni ocezu lokusebenza. Izibopho zivamile emiklamo edinga ukuguqulwa okushelelayo phakathi kwezindawo ezingaphezulu, njengasesikhunjini nasezikhunjini.
2. Izingxenye zemishini ezinamajiyometri ayinkimbinkimbi: Izisiki zokugaya i-fillet zilungele ukucubungula izingxenye eziyinkimbinkimbi ngamajiyometri ayinkimbinkimbi. Lawa mathuluzi angakwazi umshini amakhona namaphethelo okunzima ukuwafinyelela, aqinisekise ukuthi inqubo yokumaka iqedwa ngokunembile.
3. Ukukhipha imali: Amakhona acijile kwesokunxele ngemva kokugaya noma ukubhola nezinye izinqubo zokucubungula ngokuvamile zidinga ukuchithwa.Abasiki be-fillet be-Corneringasusa ngempumelelo ama-burrs futhi idale imiphetho ebushelelezi ngaphandle kokubangela noma yimuphi umonakalo ku-workpiece.
Ukufingqa, ama-corner fillet milling cutters, awaziwa nangokuthi ama-round nose end mill noma ama-fillet end Mills, angamathuluzi abalulekile ezimbonini ezahlukahlukene. Ikhono labo lokudala amakhona ayindilinga nemiphetho akugcini nje ukuthuthukisa ubuhle be-workpiece, kodwa futhi kwandisa ukusebenza kwayo nokuqina. Ukuthi udala ama-fillet, umshini wezingxenye eziyinkimbinkimbi noma ukukhipha, lawa mathuluzi aletha ukunemba nokunemba. Cabangela ukuhlanganisa i-fillet cutter yekhona ekusebenzeni kwakho komshini ukuze uthole imiphumela ehamba phambili.
I-HRC45 4 Flutes Corner Radius Milling Cutter (mskcnctools.com)
Isikhathi sokuthumela: Oct-19-2023