1. Ikhwalithi kampompi ayilungile:
Izinto eziyinhloko, ukwakheka kwamathuluzi, izimo zokwelashwa kokushisa, ukunemba kwemishini, ikhwalithi yokugqoka, njll.
Isibonelo, umehluko wesayizi ekushintsheni kwesigaba sompompi mkhulu kakhulu noma i-transition fillet ayiklanyelwe ukubangela ukugxila kwengcindezi, futhi kulula ukuphuka ekugxilweni kwengcindezi ngesikhathi sokusetshenziswa.
Inguquko ye-cross-section ekuhlanganeni kwe-shank kanye ne-blade iseduze kakhulu nechweba lokushisela, okuholela ekuphakameni kwengcindezi ye-welding eyinkimbinkimbi kanye nokugxila kwengcindezi ekushintsheni kwesigaba esiphambene, okuholela ekugxilweni okukhulu kokucindezeleka, okuholela ekucindezelekeni okukhulu. kubangela ukuphuka kukampompi ngesikhathi sokusetshenziswa.
Isibonelo, inqubo yokwelapha ukushisa okungalungile. Ngesikhathi sokwelashwa kokushisa kompompi, uma kungashisiswanga ngaphambili ngaphambi kokucisha, kushise kakhulu noma kushiswe ngokweqile, kungashisiswanga ngesikhathi, futhi kuhlanzwe kusenesikhathi kakhulu, kungase kubangele ukuqhekeka kompompi. Lesi futhi isizathu esibalulekile esenza ukuthi ukusebenza kompompi basekhaya kungabi kuhle njengompompi abangenisiwe.
2. Ukukhetha okungalungile kompompi:
Ompompi bekhwalithi ephezulu kufanele basetshenziselwe ukuthepha izingxenye ezinobunzima obuningi, obufana ne-cobalt ene-cobalt yensimbi enesivinini esikhulu, ompompi be-carbide abafakwe usimende, nompompi abamboziwe.
Ngaphezu kwalokho, imiklamo ehlukene kampompi isetshenziswa ezindaweni ezahlukene zokusebenza. Isibonelo, inombolo, usayizi, i-engeli, njll. ye-chip flute kampompi inomthelela ekusebenzeni kokukhishwa kwe-chip.
3. Ukuthepha akufani nokokusebenza okucutshunguliwe:
Ngokukhula okuqhubekayo kwezinto ezintsha kanye nobunzima bokucubungula, ukuze kuhlangatshezwane nalesi sidingo, izinhlobonhlobo zezinto zamathuluzi nazo ziyanda. Lokhu kudinga ukukhetha umkhiqizo wokuthepha olungile ngaphambi kokuthepha.
4. Ububanzi bembobo engezansi mncane kakhulu:
Isibonelo, uma kwenziwa imicu yensimbi engu-M5×0.5, uma usebenzisa umpompi wokusika, kufanele kusetshenziswe i-drill engu-4.5mm ububanzi ukwenza imbobo engezansi. Uma i-drill bit engu-4.2mm isetshenziswa ukwenza imbobo engezansi ngephutha, ingxenye yokusika kampompi izokhula nakanjani ngesikhathi sokuthepha. , Bese uhlephula umpompi.
Kunconywa ukukhetha ububanzi obufanele bembobo engezansi ngokusho kohlobo lompompi kanye nempahla kampompi.
5. Inkinga yezinto ezibonakalayo yezingxenye ezihlaselayo:
Impahla yengxenye yokuthepha ayihlanzekile, futhi kukhona izindawo eziqinile noma izimbotshana eziqinile endaweni, okubangela ukuthi umpompi ulahlekelwe ibhalansi futhi uphuke ngokushesha.
6. Ithuluzi lomshini alihlangabezani nezimfuneko zokunemba zikampompi:
Amathuluzi omshini nemizimba yokubopha nakho kubaluleke kakhulu, ikakhulukazi ompompi bekhwalithi ephezulu. Ukunemba okuthile kuphela kwamathuluzi omshini nemizimba ebambayo engasebenzisa ukusebenza kompompi. Kuvamile ukuthi akukho ukugxila okwanele.
Ekuqaleni kokuthepha, ukuma kompompi akulungile, okungukuthi, i-axis yokuphotha ayigxilile nomugqa omaphakathi wembobo engezansi, futhi i-torque inkulu kakhulu ngesikhathi senqubo yokuthepha, okuyisizathu esiyinhloko sokuthi umpompi ikhefu.
7. Izinga lokusika uketshezi kanye namafutha okugcoba alilungile:
Izinga lokusika uketshezi kanye namafutha okugcoba linezinkinga, futhi ikhwalithi yemikhiqizo ecutshungulwayo ijwayele ukukhubazeka njengama-burrs, futhi impilo yesevisi izoncishiswa kakhulu.
8. Isivinini sokusika esingenangqondo kanye nezinga lokuphakelayo:
Lapho izinkinga zemishini zenzeka, abasebenzisi abaningi basekhaya banciphisa isivinini sokusika kanye nezinga lokuphakelayo, ukuze amandla okusunduza kampompi ancishiswe, futhi ukunemba kwentambo ekhiqizwayo ngakho-ke kuncishiswe kakhulu, okwandisa ubulukhuni bobuso bentambo. Ububanzi bembobo nokunemba kwentambo akukwazi ukulawulwa, futhi izinkinga ezifana nama-burrs ngokuqinisekile azigwemeki.
Kodwa-ke, uma isivinini sokuphakelayo sishesha kakhulu, itorque ewumphumela inkulu kakhulu, engabangela kalula ukuthi kuphuke umpompi. Isivinini sokusika ngesikhathi sokuthinta umshini ngokuvamile si-6-15m/min sensimbi; I-5-10m/min yensimbi ecishiwe futhi eqinile noma insimbi eqinile; 2-7m/min ngensimbi engagqwali; I-8-10m/min yensimbi ekhonjiwe.
Uma kusetshenziswa okokusebenza okufanayo, ububanzi bompompi obuncane buthatha inani eliphezulu, futhi ububanzi bompompi obukhudlwana buthatha inani eliphansi.
9. Ubuchwepheshe namakhono omqhubi akuhlangabezani nezidingo:
Zonke izinkinga ezingenhla zidinga opharetha ukuthi enze izahlulelo noma anikeze impendulo kochwepheshe.
Isibonelo, lapho ucubungula imicu yembobo eyimpumputhe, lapho umpompi usuzothinta phansi kwembobo, u-opharetha akaboni ukuthi usadliswa ngesivinini sokuthepha lapho phansi kwembobo kungafinyelelwanga, noma umpompi ephukile ngokuphakelwa ngempoqo lapho ukukhishwa kwe-chip kungebushelelezi. . Kunconywa ukuthi abaqhubi baqinise umuzwa wabo wokuzibophezela.
Kungabonakala kulokhu okungenhla ukuthi kunezizathu eziningi zokuphulwa kompompi. Amathuluzi omshini, izinto ezilungiswayo, izinto zokusebenza, izinqubo, ama-chucks namathuluzi, njll. konke kuyenzeka. Ungase ungasitholi isizathu sangempela ngokukhuluma ngaso ephepheni.
Njengonjiniyela wohlelo lokusebenza lwethuluzi oqeqeshiwe nonomthwalo wemfanelo, into ebaluleke kakhulu ukuya esizeni, hhayi nje ukuncika emcabangweni.
Eqinisweni, akukho mishini yokuthepha yendabuko noma impahla ebizayo ye-CNC engaxazulula izinkinga ezibalwe ngenhla ngokomgomo. Ngenxa yokuthi umshini awukwazi ukuhlonza isimo sokusebenza sikampompi kanye ne-torque efaneleke kakhulu edingekayo, uzophinda kuphela ukucubungula ngokuya ngamapharamitha asethiwe. Kuphela uma izingxenye zomshini zihlolwa ngentambo yokukala ekugcineni lapho zizotholakala zingafanelekile, futhi kulo mzuzu sekwephuze kakhulu ukuthola.
Noma itholakele ayisizi ngalutho. Kungakhathaliseki ukuthi izinsimbi ezilahliwe zibiza kangakanani, kufanele zilahlwe, futhi imikhiqizo engekho ezingeni kufanele ilahlwe emikhiqizweni enesici.
Ngakho-ke, emabhizinisini amakhulu, ompompi bekhwalithi ephezulu kufanele bakhethwe ukuze kucutshungulwe ama-workpieces amakhulu, abizayo futhi anembile.
Ngakho-ke ngifuna ukukwazisa i-MSK HSS Taps, ngicela uhlole iwebhusayithi ukuze ubone imininingwane eyengeziwe:Abakhiqizi nabahlinzeki be-HSS Tap - China HSS Tap Factory (mskcnctools.com)
Isikhathi sokuthumela: Oct-13-2021
