Izizathu ezi-9 zokuba kutheni i-HSS iTephu BREAK

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1. Umgangatho wempompo awulungile:

Izinto eziphambili, uyilo lwesixhobo, iimeko zonyango lobushushu, ukuchaneka komatshini, umgangatho wokugquma, njl.

Ngokomzekelo, umahluko wesayizi kwinguqu yecandelo lompompo likhulu kakhulu okanye i-fillet yenguqu ayilungiselelwe ukuba ibangele uxinzelelo, kwaye kulula ukuphuka kwixinzelelo loxinzelelo ngexesha lokusetyenziswa.

Inguqu yecandelo elinqamlezayo ekudibaneni kwe-shank kunye ne-blade isondele kakhulu kwi-welding port, ekhokelela kwi-superposition yoxinzelelo lwe-welding eyinkimbinkimbi kunye noxinzelelo loxinzelelo kwinguqu ye-cross-section, okubangelwa uxinzelelo olukhulu, olukhokelela ekugxininiseni. yenza ukuba impompo iphuke ngexesha lokusetyenziswa.

Ngokomzekelo, inkqubo yonyango engafanelekanga yokushisa. Ngethuba lokunyangwa kobushushu bompompo, ukuba aluzange lufudumezwe ngaphambi kokucima, lugqithise kakhulu okanye lugqithise, luvutha kungekhona ngexesha, kwaye lucocwe kwangoko, lunokubangela ukuba umpompo uqhekeke. Esi sisizathu esibalulekileyo sokuba kutheni ukusebenza kukonke kweetephu zasekhaya kungalunganga njengeempompo ezivela kumazwe angaphandle.

2. Ukhetho olungafanelekanga lweempompo:

Iimpompo ezikumgangatho ophezulu kufuneka zisetyenziselwe ukucofa iindawo ezinobunzima obuninzi, njengetephu zocingo lwentsimbi ezinesantya esiphezulu, iitephu zekhabhide ezakhiwe ngesamente, kunye neempompo ezigqunyiweyo.

Ukongeza, iimpompo zoyilo ezahlukeneyo zisetyenziswa kwiindawo ezahlukeneyo zokusebenza. Umzekelo, inani, ubungakanani, i-engile, njl.

3. Itephu ayihambelani nesixhobo esenziweyo:

Ngokunyuka okuqhubekayo kwezinto ezintsha kunye nobunzima bokucubungula, ukuze kuhlangatyezwane nale mfuno, iindidi zezixhobo zesixhobo nazo ziyanda. Oku kufuna ukukhetha imveliso yempompo echanekileyo phambi kokucofa.

4. Idayamitha yomngxuma engezantsi incinci kakhulu:

Ngokomzekelo, xa ulungisa imicu ye-M5 × 0.5 yezinto zetsimbi, xa usebenzisa itephu yokusika, i-drill ye-4.5mm ububanzi kufuneka isetyenziswe ukwenza umngxuma ongezantsi. Ukuba i-4.2mm drill bit isetyenziselwa ukwenza umngxuma ongezantsi ngempazamo, inxalenye yokusika yempompo ngokuqinisekileyo iya kwanda ngexesha lokucofa. , Kwaye emva koko waphule impompo.

Kunconywa ukuba ukhethe ububanzi obuchanekileyo bomngxuma ongaphantsi ngokohlobo lwempompo kunye nezinto eziphathekayo.

5. Ingxaki yezinto eziphathekayo yamalungu ahlaselayo:

Izinto eziphathekayo zecandelo lokucofa zingcolile, kwaye kukho iindawo ezinzima ezigqithisileyo okanye iipores zendawo, ezibangela ukuba umpompo ulahlekelwe ukulinganisela kunye nokuphuka ngokukhawuleza.

6. Isixhobo somatshini asihlangabezani neemfuno zokuchaneka kompompo:

Izixhobo zoomatshini kunye nemizimba ebambekayo nazo zibaluleke kakhulu, ngakumbi kwiimpompo ezikumgangatho ophezulu. Kuphela kukuchaneka okuthile kwezixhobo zoomatshini kunye nemizimba ebambekayo enokusebenzisa ukusebenza kwempompo. Kuqhelekile ukuba akukho ukugxila okwaneleyo.

Ekuqaleni kokucofa, indawo yempompo ayichanekanga, oko kukuthi, i-axis spindle ayigxininisi kunye nomgca osembindini womngxuma ongezantsi, kwaye i-torque inkulu kakhulu ngexesha lenkqubo yokucofa, esona sizathu siphambili sokuba impompo ikhefu.

7. Umgangatho wokusika ulwelo kunye neoyile yokuthambisa ayilungile:

Umgangatho wokusika ulwelo kunye neoyile yokuthambisa ineengxaki, kwaye umgangatho weemveliso ezicutshungulwayo uxhomekeke kwiziphene ezifana ne-burrs, kwaye ubomi benkonzo buya kuncitshiswa kakhulu.

8. Isantya sokusika esingenangqiqo kunye nesantya sokutya:

Xa iingxaki ze-machine zenzeka, abaninzi abasebenzisi basekhaya banciphisa isantya sokusika kunye nesantya sokutya, ukwenzela ukuba amandla okutyhala kompompo ancitshiswe, kwaye ukuchaneka komcu oveliswayo kuncitshiswe kakhulu, okwandisa uburhabaxa bomphezulu womsonto. Idayamitha yomngxuma kunye nokuchaneka kwentambo ayinakulawulwa, kwaye iingxaki ezinje nge-burrs ngokuqinisekileyo azinakuphepheka.

Nangona kunjalo, ukuba isantya sokutya sikhawuleza kakhulu, i-torque ebangelwayo inkulu kakhulu, enokuthi ibangele ukuba impompo iphuke. Isantya sokusika ngexesha lokubetha umatshini ngokuqhelekileyo i-6-15m / min yensimbi; I-5-10m / min yentsimbi ecinyiweyo kunye neyomsindo okanye intsimbi enzima; I-2-7m / min yensimbi engenasici; I-8-10m / min yentsimbi yentsimbi.

Xa kusetyenziswe izinto ezifanayo, i-diameter yempompo encinci ithatha ixabiso eliphezulu, kwaye i-diameter yempompo enkulu ithatha ixabiso eliphantsi.

9. Itekhnoloji kunye nezakhono zomsebenzisi azihlangabezani neemfuno:

Zonke ezi ngxaki zingentla zifuna ukuba umqhubi enze izigwebo okanye anike ingxelo kwiingcali.

Umzekelo, xa kucutshungulwa imisonto emngxunyeni oyimfama, xa itephu izakuchukumisa ezantsi komngxuma, umqhubi akaqapheli ukuba isatyiswa ngesantya sokucofa xa umngxuma ungafikanga ezantsi komngxuma, okanye itephu yaphulwa ngokutya okunyanzeliswayo xa ukususwa kwetshiphu kungekho mpuluswa. . Kucetyiswa ukuba abaqhubi bomeleze uxanduva lwabo.

Inokubonwa ukusuka ngasentla ukuba kukho izizathu ezininzi zokuphulwa kompompo. Izixhobo zoomatshini, izixhobo zokusebenza, ii-workpieces, iinkqubo, ii-chucks kunye nezixhobo, njl. Usenokungaze usifumane esona sizathu ngokuthetha nje ngaso ephepheni.

Njengenjineli yesicelo esifanelekileyo nesinoxanduva, eyona nto ibalulekileyo kukuya kwindawo, ungathembeli nje kwingcinga.

Ngapha koko, azikho izixhobo zokucofa zemveli okanye izixhobo ze-CNC ezibizayo ezinokusombulula ezi ngxaki zikhankanywe ngasentla. Ngenxa yokuba umatshini awukwazi ukuchonga imeko yokusebenza yempompo kunye ne-torque efanelekileyo kakhulu efunekayo, iya kuphinda iphinde iphinde iqhutywe ngokweeparamitha ezicwangcisiweyo. Kuphela xa iinxalenye zomatshini zihlolwe ngegeyiji yomsonto ekugqibeleni ziya kufunyanwa zingafanelekanga, kwaye ngalo mzuzu kusemva kwexesha ukufumanisa.

Nokuba ifunyenwe, ayinamsebenzi. Kungakhathaliseki ukuba zibiza kangakanani na iindawo ezilahliweyo, kufuneka zichithwe, kwaye iimveliso ezingekho mgangathweni kufuneka zijulwe kwiimveliso ezineziphene.

Ke ngoko, kumashishini amakhulu, iimpompo ezikumgangatho ophezulu kufuneka zikhethwe ukuze kusetyenzwe iindawo ezinkulu, ezibizayo nezichanekileyo.

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Ixesha lokuposa: Oct-13-2021

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