Tool rigidity isn’t just a technical specification—it’s the difference between hitting tight tolerances and costly rework. The new Ultra-Rigid Tool Holder Block for Mazak tackle this head-on, leveraging QT500 cast iron and a revolutionary 3D lattice structure to achieve unprecedented stability.
Breakthrough Rigidity Metrics
Static stiffness: 280 N/µm, a 60% improvement over standard blocks.
Dynamic damping: 22% reduction in vibration amplitude during deep grooving (tested at 2,500 RPM).
Thermal drift compensation: Embedded sensors adjust for thermal expansion, maintaining positional accuracy within 3µm over 8-hour shifts.
Design Innovations
Triple-Lock Interface: Combines hydraulic clamping, mechanical screws, and magnetic stabilization.
Modular Coolant Ports: Supports both through-tool and external coolant configurations.
Mazak-Specific CAD Models: Pre-optimized for SmoothG CNC controls to avoid software conflicts.
Industry Impact
A Japanese robotics parts supplier achieved:
55% faster cycle times on aluminum actuator housings.
Zero tool-related scrap over 50,000 units produced.
3 months warranty backed by accelerated lifespan testing.
For shops pushing the limits of high-precision turning, this is the rigidity solution they’ve awaited.
Post time: Apr-18-2025
